Virtual Factory Tour

高砂の心臓部である江戸川区の自社工場です。国内では希少とされる海外製の設備や機材の数々を公開中。
動画によるバーチャル工場ツアーにぜひご参加ください。

  • 工場

  • 倉庫

1. Twisting and automatic bristle cutting

Twisting and automatic bristle cutting for HACCP-compliant tawashis and pipe brushes are performed automatically. We have the most advanced equipment made in Europe, of which there are only a few in Japan.

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2. Bristle fixing

We perform bristle fixing for HACCP-compliant products and general products for households. Since the operation is semi-automatic, a worker always follows and checks the production.

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3. Bristle cutting

Products go through the bristle cutting process after the “2. Bristle fixing” process is completed. Since the equipment requires manual operation, both speed and care are essential in this process to ensure that the bristles are neatly aligned.

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4. Bristle cutting

Products go through the bristle cutting process after the bristle fixing process is completed. Bristle cutting of products that feature curved sections is performed in this process. This process cannot be done by automatic machines.

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5. Bristle fixing

We perform bristle fixing for HACCP-compliant products and general products for households. Since the operation is semi-automatic, a worker always follows and checks the production.

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6. Bristle cutting

Products go through the bristle cutting process after the “5. Bristle fixing” process is completed. The equipment runs automatically, so the production of products is accurate, fast, and efficient.

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7. Assembly

This is mainly the process of joining the brush part and the handle part of the product. Our skilled work staff perform this step by hand, and we also offer bagging and resizing services for custom-made products.

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8. Individual packaging

This is a packaging process for customers who wish to have their products individually packaged. Air blowing is also performed during the bristle fixing and cutting processes, and packaging is performed while checking for foreign objects.

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9. Final inspection and packing

Primary inspection is performed during the bristle fixing and cutting processes, but a final visual inspection is also performed before packing to ensure that no foreign objects are contained. We only ship products with zero defects to customers.

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